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Tin can making machine price? China tin can making machine price in 2020?

To understand the price of canning equipment, first we need to know what specific canning equipment is required for a complete canning production line. Let us briefly understand the specific equipment.

Three-piece can production line equipment classification: Three-piece can production line manufacturing equipment is divided into cutting equipment, forming welding equipment, drying equipment, rolling equipment, slitting equipment, necking equipment, embossing molding equipment, turning equipment Side equipment, capping equipment, can sealing equipment, leak detection equipment, full internal spray equipment, drying equipment, stacking equipment, packing, etc.

 

  1. Empty can preparation equipment mainly includes: cutting equipment, parting equipment, coating scraping equipment

① Cutting board equipment is used to cut the large sheet of tinplate into pieces of the size required for canning or punching. Its process flow is as follows:

Feeding and cutting → finishing

② Scribing equipment is a device for scoring the uncoiling line or slitting line on the can body blank. Its role is to draw a trace of a certain depth on the cut can body material in order to separate the finished can body from the scribe line.The process is as follows:

Feeder → Single sheet feeding and feeding → marking → selection

Scribing equipment is available in automatic or semi-automatic stand-alone form, as well as in combination with can body welding and forming machines.

③ The coating layer scraping equipment is used to partially scrape the surface coating of the cut can body sheet to facilitate resistance welding (the equipment is not needed to leave the paint plate empty). The process flow is as follows:

Feeder → Single sheet feeding→ Scraping → Stacking

The price of the preparation equipment is about: USD10000-70000

 

2. Can body forming welding equipment

Classification of can body forming welding equipment

The price of can body forming and welding equipment is about:USD10000-50000

 

3. Can embossing and expansion equipment

(1) The characteristics of embossing and expansion of the tank The embossing or expansion of the tank can be changed to various cross-sectional (longitudinal or cross-sectional) shapes.

This pot is a fancy pot. Patterned cans can be divided into two types: one is round, which is characterized in that the mouth shape of the lid maintains the original shape of the round can, and the middle part of the can can be changed according to the shape of the user’s requirements, such as barrel shape, drum shape, Vase-shaped, square, polygonal, cone-shaped, etc., this kind of pot is called an embossed pot (formed fancy pot); another shape of the pot is a special shape, which is characterized in that the lid is non-circular, and the pot body and The shape of the lid is basically the same. Common canned food types are: square, rectangle, polygon, trapezoid, pear (horseshoe), oblate, oval, etc. These cans are called irregular cans.

During the expansion process, the formed tank body is slightly stretched, and the stress on the metal reaches the elastic limit of the material. Before resistance welding occurs, the expansion process of the formed tank cannot withstand such a large expansion force, so the formed shape is not flat. The main body of the embossing tank has a large tensile force, and the stress on the metal exceeds the elastic limit of the material, and large tensile deformation occurs. Compared with the original tank, the volume of the tank after embossing can be increased by about 20%. Since both embossed cans and new-shaped cans need to withstand greater expansion force, only welds (such as resistance welding, laser welding, etc.) can meet the expansion requirements. Because the middle part of the embossed tank has a large tensile deformation, there are higher requirements for the coating on the outer surface and the inner side of the printed iron to prevent damage to the printing and coating caused by such deformation. In addition to the expansion method after welding, there is also a bending method before welding. This method is often used in the welding process of tanks. The tank is directly pressed into a special shape and then welded.

The price of can embossing and expansion equipment is about:USD20000-80000

 

Fourth, repair coating equipment

Repair coating equipment is a kind of equipment covering a layer of protective layer on the weld, the protective layer will not damage the content and have corrosion resistance. After welding, there is no tin layer on the weld, and the inner and outer welds are in direct contact with the inclusions or the atmosphere, which is easy to rust, especially the high-content acid and sulfur of canned food that has been processed at high temperatures and can be stored for a long time. There are more stringent requirements, so internal and external welds must be repainted. The recoater equipment consists of a cam body transmission system and a recoater system. The tank conveying system usually has two electromagnetic conveyor belts, which can continuously, smoothly and accurately send the tank into and out of the coating area after welding.

Coating equipment is roughly divided into the following categories:

The price of recoating equipment is approximately:USD5000-20000

 

Five, drying equipment

The coating on the tank must be cured by heating to volatilize the solvent, thereby polymerizing the monomer and obtaining anti-corrosion properties.

Especially for high-temperature sterilized food, its curing requirements are higher. During curing, the temperature of the surface of the tank must not be higher than the melting point of tin, and the coating must not blister or burn. The curing time must be sufficient. The drying equipment consists of a tank conveying system and a heating system. The conveying system usually uses chains, steel belts or belts, etc., with the help of magnetic adsorption, to send the tank into and out of the heating zone. The conveying system is divided into linear conveying and circular conveying, saving space.

The price of drying equipment is approximately:USD5000-15000

 

6. Equipment that can be rolled and typed

The function of tank rolling ribs and separation equipment is to roll reinforcing ribs on the welded tank or to cut the tank into two or three sections. A roll-bead slitting machine cannot complete these two processes at the same time. If necessary, please replace the rolling rib mold or split mold and configure it as a rolling rib splitter or mold splitter. Some assembly machines have multiple stations, which can be equipped with different molds at the same time to complete processes such as beading, parting, flanging, and sealing, and the principles are the same.

The price of can body rolling and separation equipment is approximately:USD8000-30000

Seven, can shrink, flanging equipment

(1) The necking machine reduces the diameter of the end of the tank, which can reduce the material consumption of the tank cover, which is beneficial to the stacking and transportation of the tank.

nice appearance. Constriction is divided into ordinary single necking, large single necking, two necking, three necking, four necking and so on.

The necking method is divided into rolling method and shrinking method. The rolling method is pure rolling in which the inner and outer molds are rotated while feeding in the radial direction. The thin-iron necking and flanging thin necking method can be completed at the same time when winding, which is easy to wrinkle. The shrinking method is directly extruded by opening and closing the inner mold and the outer mold with a cone, and is formed in one operation. Multiple necking requirements are adopted: uniform necking, smooth, no wrinkles, no oxide film and coating peeling at the weld seam of the tank body, no mechanical wiper or multiple stations to perform a single contraction on the inner and outer surfaces of the tank body The can body, the second shrinkable can, three shrinkable cans, and four shrinkable cans.

(2) Flanging machine: Flanging machine is a device that prepares the wound and necking process by squeezing the flanging mold to clean the two ends of the tank to the edges of the required shape and size. Flanging methods are divided into crushing type, rolling type, rotating type and plate edge type. The extrusion flanging uses a flanging die to extend from both ends, and hits the edges of the two ends of the can along the axial direction of the can body, thereby forming flanges at both ends of the can body. Flanging and necking are done at the same time. The principle is the same as the rolling neck. There are two types of rotary flanging: one is the active rotation of the flanging roller, which has various forms; the other is the driving rotation of the flanging roller, and the two motion principles are the same. The flanging die is composed of multiple flanging rollers. The flanging die extends from both ends of the tank body and is fed along the axial direction of the tank body while rotating. Squeeze both ends of the tank to gradually complete the flanging. The flange beads are arranged along the circumference according to certain rules. The larger the tank diameter, the more flanging rolls, and the deformation is uniform and slow. Therefore, the flanging quality is good, which is especially suitable for the flanging of high-speed thin tin cans. Flanging type flanging is used for flanging special-shaped cans. The outer mold fixes the tank, and the inner mold moves from the inside to the outside to complete the flanging. The flanging die is composed of multiple flanging rollers. The flanging die extends from both ends of the tank body and is fed along the axial direction of the tank body while rotating. Squeeze both ends of the tank to gradually complete the flanging. The flange beads are arranged along the circumference according to certain rules. The larger the tank diameter, the more flanging rolls, and the deformation is uniform and slow. Therefore, the flanging quality is good, which is especially suitable for the flanging of high-speed thin tin cans. Flanging type flanging is used for flanging special-shaped cans. The outer mold fixes the tank, and the inner mold moves from the inside to the outside to complete the flanging. The flanging die is composed of multiple flanging rollers. The flanging die extends from both ends of the tank body and is fed along the axial direction of the tank body while rotating. Squeeze both ends of the tank to gradually complete the flanging. The flange beads are arranged along the circumference according to certain rules. The larger the tank diameter, the more flanging rolls, and the deformation is uniform and slow. Therefore, the flanging quality is good, which is especially suitable for the flanging of high-speed thin tin cans. Flanging type flanging is used for flanging special-shaped cans. The outer mold fixes the tank, and the inner mold moves from the inside to the outside to complete the flanging. The flanging die extends from both ends of the tank body and is fed along the axial direction of the tank body while rotating. Squeeze both ends of the tank to gradually complete the flanging. The flange beads are arranged along the circumference according to certain rules. The larger the tank diameter, the more flanging rolls, and the deformation is uniform and slow. Therefore, the flanging quality is good, which is especially suitable for the flanging of high-speed thin tin cans. Flanging type flanging is used for flanging special-shaped cans. The outer mold fixes the tank, and the inner mold moves from the inside to the outside to complete the flanging. The flanging die extends from both ends of the tank body and is fed along the axial direction of the tank body while rotating. Squeeze both ends of the tank to gradually complete the flanging. The flange beads are arranged along the circumference according to certain rules. The larger the tank diameter, the more flanging rolls, and the deformation is uniform and slow. Therefore, the flanging quality is good, which is especially suitable for the flanging of high-speed thin tin cans. Flanging type flanging is used for flanging special-shaped cans. The outer mold fixes the tank, and the inner mold moves from the inside to the outside to complete the flanging. Squeeze both ends of the tank to gradually complete the flanging. The flange beads are arranged along the circumference according to certain rules. The larger the tank diameter, the more flanging rolls, and the deformation is uniform and slow. Therefore, the flanging quality is good, which is especially suitable for the flanging of high-speed thin tin cans. Flanging type flanging is used for flanging special-shaped cans. The outer mold fixes the tank, and the inner mold moves from the inside to the outside to complete the flanging. Squeeze both ends of the tank to gradually complete the flanging. The flange beads are arranged along the circumference according to certain rules. The larger the tank diameter, the more flanging rolls, and the deformation is uniform and slow. Therefore, the flanging quality is good, which is especially suitable for the flanging of high-speed thin tin cans. Flanging type flanging is used for flanging special-shaped cans. The outer mold fixes the tank, and the inner mold moves from the inside to the outside to complete the flanging. Especially suitable for the flanging of high-speed thin tin cans. Flanging type flanging is used for flanging special-shaped cans. The outer mold fixes the tank, and the inner mold moves from the inside to the outside to complete the flanging. Especially suitable for the flanging of high-speed thin tin cans. Flanging type flanging is used for flanging special-shaped cans. The outer mold fixes the tank, and the inner mold moves from the inside to the outside to complete the flanging.

Flanging requirements: Flanging must meet the requirements of size, uniformity and neatness, and there must be no uneven width, excessive or insufficient flanging, cracks (especially at the weld), inward folding and deflection of the flanging, and Peeling of the coating film.

The price of the tank necking and flanging equipment is about USD8000-30000

The above prices are for reference only. The specific price needs to be determined according to the actual support conditions.

   Factors affecting the quality of can making

Factors affecting the quality of can making

There are many factors that affect the quality of empty tanks. The quality of materials (including all raw and auxiliary materials), the equipment status and working conditions of each process, as well as the technical level of operators and packaging and transportation have a great impact.

(1) Influence factors of empty tank preparation equipment on the quality of empty tanks. The factors that affect the quality of the cutting board mainly include the positioning accuracy when cutting the board.

And whether the cutting edge clearance is appropriate, the cutting edge is worn. The positioning accuracy of the cutting board is not enough, and the geometry of the cut piece will be inferior. For the gap of the cutting edge, if it is too small, it will be easy to damage the cutting edge. If the cutting edge is too large, it will produce burrs and affect the life of the cutting edge. The quality problems caused by the scribing are mainly the consistency of the scribing depth and the parallelism of the scribing and the edge of the sheet. The radial and axial runout of the scoring blade, the deflection of the guide rail, and the inconsistent size of the blanks will cause the above quality problems.

The quality problems that occur in scraping yellow are incomplete yellow scraping or excessive scraping, which will damage the tin plating layer, and then affect the welding quality. The main reason is the wear of the cutting edge, chipping and the pressure adjustment.

(2) Influencing factors of can body forming and welding equipment on the quality of empty cans In the can body forming and welding equipment, the quality of the plate and the quality of the copper wire, forming, conveying, welding and other processes, insulation, cooling status, etc. will affect the quality of empty tanks.

①Material quality includes the material of the tank body, cutting accuracy and the quality of the copper wire. Mainly the composition of the plate, the amount of tin plating, the degree of quenching and tempering and its uniformity, the thickness of the error surface quality and so on. Copper wire purity, wire diameter tolerance, elongation, surface quality, etc. The dimensional accuracy of the blank angle deviation, the size of the burr, etc.

②Effect of molding The effect of kneading the iron (releasing the surface tension) into a round opening will affect whether the subsequent transportation is smooth.

③ The impact of transportation is not smooth, and the finish of the contact with the tank is not high, which is easy to cause abrasions. The uneven position of the jaws can easily cause welding.

④ The influence of welding includes the adjustment of the sizing gauge itself, the size and relative position of the sizing gauge, the upper and lower welding wheels, and the Z-shaped guide rail;

Adjust the width after flattening, welding pressure and welding current, and match them.

⑤ Other factors affect the reliability of the insulation parts, the temperature and flow rate of the cooling water.

(3) The effect of supplementary coating and drying on the quality of empty cans The coating selection is not suitable, the thickness of the coating is uneven, the width is uneven, and the coating film is too thin

There is exposed iron at the coating, the weld spatter is too large, and the weld overlap is too thick, which is not conducive to repair. If the drying time is not enough, the coating is not completely cured, or the temperature rises too fast, forming air bubbles, and the drying temperature is too high, which causes the tin layer of the can body to melt and the coating film to burn, which will affect the corrosion resistance of the can body.

(4) The influence of beading and slitting on the quality of empty cans. Beading are prone to produce sharp edges, and the oxide layer and coating film at the weld seam of the tank body are broken.

Bad, the can body is scratched. The slitting machine is prone to uneven cuts, end-to-end contact, and abrasion of the tank body. The above phenomena are directly related to the accuracy of mold or tool manufacturing, wear and tear, and installation and adjustment.

(5) The effect of necking and flanging on the quality of empty cans. Necking is prone to wrinkles, uneven necking, abrasion, and difficulty in demolding. Flanging is prone to uneven width, excessive or insufficient flanging, inconsistent ends, flanging damage, cracks at the weld, etc. The main reasons for the above phenomenon are: the mold dimensional accuracy is poor or worn, there are problems with the installation and adjustment of the mold; the ends of the weld are too brittle, there are too long tongues, and the cutting size is not accurate.

(6) Factors affecting the drawing quality of two-piece cans The factors affecting the drawing quality of two-piece cans include the pressure of the blank holder ring, the radius of the fillet radius of the concave-convex die, the choice of the lubricant, the drawing coefficient, and the drawing process The pressure applied by the blank holder ring, such as the stress state of the material, must be appropriate and uniform. Excessive friction will increase the friction between the die, which will easily rupture the part; too small will cause the drawn part to lose stability and cause wrinkles. The pressure can be adjusted during drawing until it is suitable. Using reverse drawing or soft die drawing can increase the radial tensile stress and avoid wrinkling.

   Factors affecting the quality of can making

Factors affecting the quality of can making

Tin can production machinery and tin can production line commissioning in India

Tin can production machinery and tin can production line set up as well as commissioning in India, customer’s output has been doubled and they are very satisfied with Yixin Technology.